Master production scheduling, material requirements planning (MRP), capacity requirements planning (CRP), and make-or-buy decision analysis.
This module covers planning and managing internal supply capabilities, including creating and maintaining the master production schedule (MPS), material requirements planning (MRP) logic and mechanics, bill of materials (BOM) management, available-to-promise (ATP) and capable-to-promise (CTP) calculations, capacity requirements planning (CRP), rough-cut capacity planning (RCCP), and make-or-buy analysis. This module was separated from external supply sources in ECM 9.0 to provide deeper focus on internal manufacturing and planning processes. (~12% of exam)
5 minutes
5 Questions
Plan and Manage Internal Supply Sources is a critical component of supply chain management within the Certified in Planning and Inventory Management (CPIM) framework. It focuses on how organizations effectively utilize their own production capabilities, workforce, and resources to meet demand requirements.
This process begins with understanding internal capacity, which includes evaluating manufacturing facilities, equipment, labor availability, and production processes. Organizations must align their internal supply capabilities with demand forecasts to ensure optimal resource utilization and timely delivery of products.
Key elements include:
1. **Master Production Scheduling (MPS):** This involves creating a detailed plan that specifies what products to produce, in what quantities, and when. The MPS serves as a bridge between demand planning and production execution.
2. **Material Requirements Planning (MRP):** MRP calculates the materials and components needed to manufacture products, determining when to order or produce them based on lead times and inventory levels.
3. **Capacity Planning:** Organizations assess whether their internal resources can meet production schedules. This includes rough-cut capacity planning and detailed capacity requirements planning to identify potential bottlenecks.
4. **Make vs. Buy Decisions:** Companies evaluate whether it is more cost-effective and strategically beneficial to produce items internally or outsource to external suppliers.
5. **Production Activity Control (PAC):** This involves managing shop floor operations, monitoring work orders, tracking production progress, and ensuring schedules are met.
6. **Lean and Continuous Improvement:** Organizations implement lean manufacturing principles to eliminate waste, reduce lead times, and improve quality within internal operations.
7. **Inventory Management:** Maintaining appropriate levels of raw materials, work-in-process, and finished goods to balance cost efficiency with service levels.
Effective management of internal supply sources requires cross-functional collaboration between production, procurement, quality, and planning teams. It ensures that organizations can respond flexibly to changing demand patterns while maintaining cost control, quality standards, and delivery performance. This competency is essential for achieving operational excellence and competitive advantage in today's dynamic marketplace.Plan and Manage Internal Supply Sources is a critical component of supply chain management within the Certified in Planning and Inventory Management (CPIM) framework. It focuses on how organizations effectively utilize their own production capabilities, workforce, and resources to meet demand requi…